1992-1999 Suzuki 2HP-65HP Two-Stroke Outboard & Jet Drives Workshop Service Repair Manual
This manual covers service and repair of: Suzuki 2-65HP 2-Stroke Outboard & Jet Drives From Years 1992 To 1999
Models Covered:
Suzuki DT2 (1992-1999)
Suzuki DT2.2 (1992-1999)
Suzuki DT4 (1992-1999)
Suzuki DT5 (1992-1999)
Suzuki DT6 (1992-1999)
Suzuki DT8 (1992-1999)
Suzuki DT9.9 (1992-1999)
Suzuki DT15 (1992-1999)
Suzuki DT25 (1992-1999)
Suzuki DT30 (1992-1999)
Suzuki DT40 (1992-1999)
Suzuki DT55 (1992-1999)
Suzuki DT65 (1992-1999)
Suzuki PU40 (1992-1999)
Suzuki PU55 (1992-1999)
This manual can be used by anyone from a first time owner/amateur to a professional https://www.tradebit.comy to read type,And give you all the information needed to do the procedure https://www.tradebit.comp this shop manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
Manual Contents:
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications
CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques
CHAPTER THREE / TROUBLESHOOTING
Troubleshooting test equipment / Troubleshooting preparation / Starting difficulty / Fuel system component testing / Starting system / Ignition system / Oil injection system / Charging system / Fuses and wire harnesses / Trim and tilt system / Power head / Cooling system / Gearcase / Specifications
CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine maintenance / Powerhead oil / Premix models / Oil-injected models / Tilt and trim fluid / Corrosion preventative / Lubrication / Geargase lubricant level check / Gearcase lubricant change / Propeller shaft and propeller lubrication / Jet drive lubrication / Throttle and shift linkage lubrication / Steering controls and pivot points lubrication / Battery service / Electric starter motor service / Engine oil level check / Trim and tilt fluid level check / Cooling system service / Flushing the cooling system / Fuel system / Fuel additives / Fuel filters / Fuel hoses and clamps / Preparing the outboard motor for storage / Submersion / Corrosion prevention / Tune-up / Compression test / Spark plugs / Timing adjustment / Carburetor adjustment / Removing carbon form combustion chamber / Test running / Specifications
CHAPTER FIVE / SYNCHRONIZATION AND LINKAGE ADJUSTMENTS
Carburetor synchronization / Static ignition timing adjustment / Carburetor adjustment / Specifications
CHAPTER SIX / FUEL SYSTEM
Carburetor / Reed valves / Specifications
CHAPTER SEVEN / ELECTRICAL AND IGNITION
Starting system components / Charging system / Ignition system / Warning system / Battery / Specifications
CHAPTER EIGHT / POWER HEAD
Flywheel removal and installation / Power head / Power head assembly / Break-in procedure / Specifications
CHAPTER NINE / GEARCASE
Gearcase operation / Propeller removal and installation / Gearcase / Water pump / Gearcase disassembly / Shim selection / Specifications
CHAPTER TEN / JET DRIVES
Jet drive removal and installation / Specifications
CHAPTER ELEVEN / REWIND STARTER
Rewind starter operation / Rewind starter repair / Specifications
CHAPTER TWELVE / POWER TRIM/TILT AND MIDSECTION
Power trim and tilt system / Electric motor removal / Midsection / Specifications
CHAPTER THIRTEEN / OIL INJECTION SYSTEM
Oil flow sensor removal, inspection and installation / Bleeding the system / Specifications
CHAPTER FOURTEEN / REMOTE CONTROL
INDEX
WIRING DIAGRAMS
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
Keywords: suzuki outboard;suzuki outboard 2-stroke service manual download;suzuki outboard two-stroke service manual download;suzuki jet drives service manual
File Size: 97.1 MBytes
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